VERTICAL CENTRIFUGAL PUMPS VS VERTICAL TURBINE PUMPS: HOW TO CHOOSE
Introduction
In the world of industrial and commercial fluid handling, selecting the right pump technology is critical for efficiency, reliability, and cost-effectiveness. Two names that often appear in specifications and discussions are the vertical centrifugal pump
What is a Vertical Centrifugal Pump?
A vertical centrifugal pump
Key Takeaway:
What is a Vertical Turbine Pump?
A vertical turbine pump
Unlike a general vertical centrifugal pump which may be a single-stage design, the VTP’s multi-stage configuration is its defining feature. Each impeller-diffuser stage increases the fluid’s pressure incrementally, allowing the pump to overcome the immense static head of a deep well. The pump’s “turbine” name comes from the turbine-like shape of its enclosed impellers and the surrounding diffusers (bowls) that efficiently convert velocity to pressure [2]. The motor is mounted at the surface, connected to the submerged impellers via a long vertical centrifugal pump assembly
Key Components and Their Functions: A Side-by-Side Look
| Component | Vertical Centrifugal Pump (e.g., Inline/Sump) | Vertical Turbine Pump (VTP) |
| Motor | Top-mounted, close-coupled to the shaft. | Top-mounted on the discharge head. |
| Pump Casing / Hydraulic End | Single volute or diffuser casing. | Multi-stage bowl assembly |
| Impeller(s) | Usually a single impeller (open/closed). | Multiple impellers in series (defines the pump). |
| Shaft | Short, direct connection from motor to impeller. | Long line shaft |
| Bearing System | Bearings housed above fluid in a bearing housing. | Complex system: Thrust bearing in discharge head; multiple line shaft bearings |
| Column / Support Structure | Typically a short pump casing or sump barrel. | Long column pipe |
| Suction Inlet | Standard suction flange or foot valve. | Suction bell |
| Seals | Mechanical seal or packing at the shaft penetration. | Seals at discharge head; bowl assembly is internally sealed. |
| Primary Function of Component | Contain fluid, convert energy in one stage, support shaft. | Generate high pressure in stages, transmit power over long distance, support long rotating assembly. |
Types and Configurations
| Category | Types / Configurations | Primary Design Feature |
| Vertical Centrifugal Pumps | Vertical Inline Pumps: Installed directly in pipeline. Vertical Sump Pumps: For pits/sumps. Cantilever Pumps: No submerged bearings. Process Pumps: For chemical service. | Single-stage |
| Vertical Turbine Pumps | Deep Well Turbine Pumps: With long column for wells. Short Coupled Turbine Pumps: Bowl attached directly to head for tanks. Submersible Turbine Pumps: Motor is also submerged. | Multi-stage |
Working Principle: Kinetic Energy to Pressure
| Aspect | Vertical Centrifugal Pump Working | Vertical Turbine Pump Working |
| Energy Transfer | Single impeller imparts kinetic energy. Fluid is thrown outward by centrifugal force. | Multiple impellers in series each impart kinetic energy. Process is repeated at each stage. |
| Energy Conversion | High-velocity fluid enters volute/diffuser casing. Casing expands, slowing fluid to convert kinetic energy to pressure in one major step. | High-velocity fluid from each impeller enters its surrounding diffuser (bowl). The diffuser slows the fluid, converting velocity to pressure incrementally at each stage |
| Pressure Buildup | Total discharge head is generated by the single impeller and casing. | Total discharge head is the sum of the pressure added by each stage. This enables extremely high heads. |
| Flow Path | Straightforward: Suction → Impeller → Volute → Discharge. | Sequential: Suction Bell → 1st Stage Impeller → 1st Stage Diffuser → 2nd Stage Impeller → … → Final Diffuser |
| Key Differentiator | Simpler, single-step pressure rise. | Complex, multi-step additive pressure rise for deep lift applications. |
Advantages: Why Choose One Over the Other?
| Advantages | Vertical Centrifugal Pump | Vertical Turbine Pump |
| Space & Installation | Compact footprint; Vertical centrifugal pump installation | Requires a drilled well or large bore; installation is complex and specialized. |
| Design & Maintenance | Simpler design | Complex assembly; maintenance requires pulling the entire column and bowl assembly. |
| Cost (Initial) | Lower vertical centrifugal pump price | Higher initial cost due to multi-stage bowl assembly, long column, and shaft system. |
| Performance Scope | Ideal for moderate head, moderate flow applications (transfer, circulation, boosting). | Unmatched for high-head, deep-well applications. The only efficient solution for lifts from tens to thousands of feet. |
| Suction Characteristics | Requires positive suction head or priming for self-priming models. | Inherently primed; impellers are submerged, eliminating suction lift issues and minimizing NPSH problems. |
| Application Flexibility | Highly versatile for in-plant, building, and shallow-pit applications. | Specialized for water extraction from deep vertical sources (wells, reservoirs). |
Application Guide: Matching the Pump to the Job
| Application / Duty | Recommended Pump Type | Reasoning |
| HVAC Circulation, Booster Service | Vertical Centrifugal Pump | Compact, efficient for closed-loop systems and pressure boosting where suction is readily available. |
| Industrial Fluid Transfer, Process Pumping | Vertical Centrifugal Pump | Handles various fluids; simple installation and maintenance suit plant environments. |
| Sump Drainage, Effluent Transfer | Vertical Centrifugal Pump | Designed for pit/sump environments; can handle solids and intermittent duty. |
| Municipal/Agricultural Deep Well Water Supply | Vertical Turbine Pump | Multi-stage design generates the necessary high head to lift water from great depths [1]. |
| Cooling Water Intake from River/Lake | Vertical Turbine Pump | Can be set in a wet pit or caisson to pump large volumes of water with the required lift to the plant. |
| High-Rise Building Water Supply from Deep Well | Vertical Turbine Pump | Capable of generating the very high pressures needed for tall buildings directly from the source. |
| Raw Water Supply for Industrial Plant from Reservoir | Vertical Turbine Pump | Efficiently moves large volumes from a surface water source with significant lift to the plant. |
Price and Budget Considerations
| Cost Factor | Impact on Vertical Centrifugal Pump Price | Impact on Vertical Turbine Pump Price |
| Material of Construction | Major factor (e.g., cast iron vs. stainless steel). | Major factor. Bowl assemblies often in bronze or stainless. |
| Motor (HP, Efficiency) | Directly impacts cost. | Directly impacts cost. |
| Hydraulic Design | Cost increases with required head & flow, but generally simpler. | Dominant factor. Number of stages (bowls) |
| Structure & Shafting | Minimal cost for casing/support. | Major cost driver. Column pipe length and material |
| Bearing & Seal System | Standard bearing housing and seal. | Complex system: expensive thrust bearing, multiple line shaft bearings, contributing to higher cost. |
| Engineering & Customization | Often standard or slightly modified. | Frequently engineered-to-order |
| Installation | Vertical centrifugal pump installation | Highly specialized. Requires well development, setting of long column, precise alignment. Installation cost can rival pump cost. |
| Typical Cost Range (Pump Only) | 50,000+ (highly variable by size/material). | 250,000+ (deep, large-capacity wells cost significantly more). |
Conclusion: Selecting Your Champion
The choice between a vertical centrifugal pump and a vertical turbine pump is not a matter of one being “better” than the other. It is a matter of selecting the right toool for a specific job.
- Choose a Vertical Centrifugal Pump
when you need to move fluid efficiently within a plant, building, or from a shallow source. It is your go-to for space-saving, general transfer, circulation, and boosting applications. Its installation is simpler, and its initial price is generally lower for standard duties. - Choose a Vertical Turbine Pump
when your primary challenge is lifting fluid from a significant depth, such as a well, or from a large, open water source. It is a specialized, heavy-duty machine built for high-head, deep-setting applications where other pump types fail. Its complex assembly and higher cost are justified by its unique capability.
Understanding the vertical centrifugal pump definition
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References:
[1] Trillium Flow Technologies. “What is a Vertical Turbine Pump?” Trillium Flow Technologies
[2] Testbook. “Vertical Turbine Pump: Definition and Diagram.” Testbook