PRIMING IN PUMP: HOW TO PRIME A CENTRIFUGAL PUMP STEP-BY-STEP GUIDE
Introduction: Why Priming in Pump Matters
If you’ve ever started a centrifugal pump
On industrial sites and home systems alike, understanding priming in pump
- Preventing dry run
damage and seal failure - Achieving reliable NPSHa
(Net Positive Suction Head available) conditions - Reducing cavitation
risk and increasing overall pump life - Ensuring consistent performance at the Best Efficiency Point (BEP)
This guide covers what priming in pump
What Is Priming in Pump and Define Priming in Pump
Definition
Priming in pump
Key Points
- Air is compressible; liquid is not. Pumps move liquids, not gases.
- The pump must be “wet” to transfer energy to the fluid.
- Priming in pump
is mandatory for non-self-priming centrifugal pumps and recommended during commissioning or after maintenance.
Why It’s Important
- Eliminates dry running, which can overheat and damage seals and bearings
- Prevents cavitation
caused by low suction pressure - Ensures the system reaches design flow and head quickly
- Supports safety and uptime in industrial processes
What Is Self Priming in Pumps and How It Differs
Self Priming Explained
A self priming pump
How It Differs from Standard Centrifugal Pumps
| Feature | Standard Centrifugal Pump | Self Priming Pump |
| Needs manual priming | Yes | No (automatic or semi-automatic) |
| Suction lift tolerance | Low (must be flooded) | Higher (can self-prime from dry suction) |
| Common uses | Flooded suction systems | Transfer, dewatering, mobile units |
| Complexity | Simpler | More complex (chamber, valves, recirc) |
Types of Self Priming Technologies
- Self priming centrifugal pump: Built-in recirculation path and air separation chamber
- Self priming trash pump: Handles solids; often with larger clearances and robust volutes
- Self priming jet pump: Uses an ejector to create vacuum; common in shallow wells
- Self priming transfer pump: Portable fluid transfer with automatic re-prime
- Self priming irrigation pump: Agricultural irrigation from ponds, lakes, or tanks
- Self priming pond pump: Aeration and water features
- Self priming sprinkler pump: Lawn and turf irrigation
When to Prime and When You Don’t Need To
You Need to Prime If:
- The pump is a conventional centrifugal pump
and the suction line is not flooded - The system was opened for maintenance or the casing was drained
- Air has entered the suction line (leaks, dry well, evaporation)
- The pump was stopped and the suction line lost its prime
You Don’t Need to Prime If:
- The system is a self priming pump
and has been properly maintained - The pump is installed below the liquid level in a flooded suction
configuration - A priming system
(e.g., vacuum pump, jet assist) is iin place and functional
Tools, Safety Gear, and Pre-Start Checklist
Tools and Materials
- Appropriate PPE: gloves, eye protection, hearing protection
- Wrenches, sealant, gaskets
- Priming pump
or vacuum pump (if needed) - Check valve
and isolation valves - Pressure gauge
and vacuum gauge - Bucket or hose for filling
Pre-Start Checklist
- Inspect mechanical seal
and bearings - Verify impeller
is free of debris - Ensure suction line
is airtight - Confirm discharge valve
is closed (start against closed valve) - Check power supply
and rotation direction - Fill the pump casing wiTh liquid (if manual priming)
Step-by-Step Guide: How to Prime a Centrifugal Pump
| Step 1: Prepare the System *Close the discharge valve. *Open the vent valve *Remove air from the highest point in the suction line. |
| Step 2: Fill the Pump Casing *Use a filling funnel *For flooded suction systems, open the suction valve and allow liquid to fill the casing by gravity. |
| Step 3: Evacuate Remaining Air *For manual priming, continue filling until liquid flows steadily from the vent. *For vacuum systems, connect a vacuum pump |
| Step 4: Check for Leaks *Inspect all joints and seals. Even a small air leak can prevent priming. *Tighten fittings and replace worn gaskets. |
| Step 5: Start the Pump *Energize the motor and monitor the pressure gauge. *Slowly open the discharge valve to avoid water hammer. *Observe vacuum gauge |
| Step 6: Verify Prime *Ensure the pump builds pressure and maintains flow. *If pressure drops or the pump loses prime, repeat the process and investigate air ingress. |
| Step 7: Record the Procedure *Log the priming time, suction conditions, and any issues. *This helps with troubleshooting and future startups. |
Common Priming in Pump Problems and How to Troubleshoot
Problem: Pump Runs but No Flow
- Cause: Air lock or suction leak
- Fix: Re-prime, check seals, ensure flooded suction
Problem: Loss of Prime After Shutdown
- Cause: Insufficient NPSHa, leaking foot valve
- Fix: Increase liquid level, install check valve, improve suction piping
Problem: Cavitation
- Cause: Low suction pressure, high temperature, incorrect impeller
trim - Fix: Increase NPSHa, lower temperature, trim impeller, reduce speed
Problem: Overheating
- Cause: Dry run
or closed discharge valve too long - Fix: Prime immediately, open discharge gradually, monitor temperature
How to Increase Centrifugal Pump Efficiency After Priming
Optimize NPSHa
- Raise liquid level or use a flooded suction
- Reduce suction pipe friction losses
- Minimize elbows
and fittings near the pump
Operate at BEP
- Match system curve to pump curve
- Avoid throttling on the suction side
Reduce Air Entrainment
- Use air release valves
- Ensure proper piping support to prevent siphoning
Regular Maintenance
- Replace worn mechanical seals
- Balance and align the impeller
- Monitor bearing temperature and vibration
Self-Priming Pump Types and Applications
| Self Priming Water Pump *Domestic and light commercial water transfer *Portable and easy to install | Self Priming Trash Pump *Handles debris-laden water *Ideal for construction dewatering and flood control | Self Priming Transfer Pump *Fuel, oil, and chemical transfer *Mobile tanker operations | Self Priming Irrigation Pump *Agricultural irrigation from ponds and lakes *Remote locations without municipal supply |
| 12V Self Priming Water Pump *RV and marine applications *Off-grid water delivery | Self Priming Pond Pump *Water features and aeration *Small fountain systems | Self Priming Jet Pump *Shallow well and surface water applications *Combines centrifugal and ejector stages | Self Priming Sprinkler Pump *Lawn and turf irrigation *Booster systems for residential use |
Maintenance Tips for Maximum Efficiency and Reliability
- Daily: Check for leaks, listen for abnormal noise, monitor gauges
- Weekly: Inspect mechanical seal
leakage, lubricate bearings - Monthly: Test vacuum system, clean strainers
- Quarterly: Inspect impeller
wear, realign couplings - Annually: Overhaul seals and bearings, replace worn parts
Frequently Asked Questions (FAQ)
What is priming in pump?
It is the process of filling the pump and suction line with liquid and removing air so the pump can operate efficiently.
What is self priming in pumps?
A self priming pump can automatically evacuate air and re-prime without manual intervention.
How long does it take to prime a centrifugal pump?
Typically 1–5 minutes, depending on system size and method.
Can I run a centrifugal pump without priming?
No, unless it is a self priming model or the system is flooded.
What is the best way to prime a large pump?
Use a vacuum pump or a priming system designed for your pump size and suction conditions.
Conclusion and Next Steps
Mastering priming in pump